ACS of TP of the feeding, transportation and removal of semi-finished products on the production line Burde on PJSC “Centravis Production Ukraine”.

Link:
Year:
2014
Technologies:
Siemens Simatic S7-315-2 PN/DP/ WinCC flexible 2008/OP77b/ Profibus/Industrial Ethernet
Project status:
Completed
About the project:
ACS of TP of the feeding, transportation and removal of semi-finished products on the production line Burde in the tube drawing shop on PJSC “Centravis Production Ukraine”

1. Automation tasks:

  • Three modes of operation: manual, semi automated and automated control modes. The main mode of operation – the automated mode;
  • Displaying the diagnostic and error messages on the operation panel in case of failures;
  • Simple and fast diagnostics of equipment condition;
  • Stopping the operation for preventing the equipment breakdowns and failures while setting the operation modes if parameters exceed the preset values.

2. Selected solutions and scope of ACS:

  • PLC SIMATIC S7-315-2 PN/DP, SIEMENS;
  • Operator console with installation of the control panel Siemens OP77b and additional control buttons, SIEMENS;
  • Replacement of the current inductive transducers, installation of the absolute encoders for node positioning (PEPPERL+FUCHS, BALUFF, LOVATO);
  • Replacement of the control equipment (starters, intermediate relays);
  • Creation of the single network Ethernet with the current CNC SINUMERIK PCU 50.3B-C
  • Applied networks – Profibus DP, Industrial Ethernet;
  • Local equipment control boards, SIEMENS;
  • Different types of transducers, installed on the equipment (PEPPERL+FUCHS, BALUFF, LOVATO).

3. Visualization screens

                                                                Eng 1screen  

                                                               Eng 2screen

                                                              Eng 3screen