ACS von TP of hot metal desulphurization with granulated magnesium, Qingdao

Link:
Year:
2014
Technologies:
OP77B, SIEMENS, SIMATIC S7-400 CPU-414-2, PROFIBUS DP, INDUSTRIAL ETHERNET
Project status:
Completed
About the project:
Only reliable world wide known manufacturers as SIEMENS, PHOENIX CONTACT, RITTAL were used while designing. Design documentation was developed indesign environments EPLAN Electric P8, AutoCAD, Microsoft WORD and Microsoft EXCEL.

Applied equipment and scope of ACS:
• PLC – SIMATIC S7-400 CPU-414-2, SIEMENS
• System of decentralized data collection – SIMATIC S7-300 ET200M, SIEMENS
• Operator panels – OP77B, SIEMENS
• Weight measurement system – SIMATIC S7-300 SIWAREX U, SIEMENS
• Frequency inverters – YASKAWA A1000 (Customer’s requirement), YASKAWA
• Low voltage complete devices – SIEMENS, KRIPAL, PHOENIX CONTACT
• Конструктив шкафов – RITTAL
• data transmission networks– PROFIBUS DP, INDUSTRIAL ETHERNET

ACS of hot metal desulphurization with granulated magnesium includes control of the following devices and processes:
• control of process of lance input  into liquid melt.
• control of temperature measurement process and sample taking from liquid melt.
• control of relocation process of hot-metal ladle truck and slag pot truck.
• control of gas removal and aspiration system.
• control of lime charging device.
• control of ladle tipping process.
• Bubbler control.
• control of hot-metal ladle truck gates and slag pot truck.
• control of the system of weight measurement of lime, which is charged into the  bucket, and control of filling degree of charging hopper of lime charging device.

Scope of works:
• development of design documentation: 
– automation – automation of heating, ventilation and air conditioning systems , stage “Working project”; 
– power supply equipment – electrical installation works, stage “Working project”.
• development of software for  system of hot metal desulphurization with granulated magnesium .
•on-site supervision works.
• automation and control system commissioning.
• trainings for operating and process personnel.

Schematic structure


Qingdao structure